Shenzhen Zhongtu Automation Technology Co., Ltd. weideng0516@126.com 86-0755-2975-2717
Product Details
Place of Origin: China
Brand Name: ZT
Certification: CE, ISO, RoHS
Model Number: ZT-HXJ4411-02
Payment & Shipping Terms
Minimum Order Quantity: 1 SET
Price: USD 3600-3800/SET
Packaging Details: Wooden box
Delivery Time: 15-25Day
Supply Ability: 100SET/Month
Product Name: |
Automatic Soldering Machine |
Application: |
Electrical & Electronics Industry, Lighting Industry, Auto Industry |
Core Components: |
PLC, Motor |
Voltage: |
AC 110~230V |
Current: |
5A |
Transport Package: |
Wooden Box |
Specification: |
100*78*85cm |
Origin: |
Shenzhen, Guangdong, China |
Repeatability Accuracy: |
±0.02mm |
Power Supply: |
220V |
Xyz Range: |
X400*Y:400 *Z100mm |
Solder Wire Diameter: |
0.5, 0.6, 0.8, 1.0, 1.2mm |
Product Name: |
Automatic Soldering Machine |
Application: |
Electrical & Electronics Industry, Lighting Industry, Auto Industry |
Core Components: |
PLC, Motor |
Voltage: |
AC 110~230V |
Current: |
5A |
Transport Package: |
Wooden Box |
Specification: |
100*78*85cm |
Origin: |
Shenzhen, Guangdong, China |
Repeatability Accuracy: |
±0.02mm |
Power Supply: |
220V |
Xyz Range: |
X400*Y:400 *Z100mm |
Solder Wire Diameter: |
0.5, 0.6, 0.8, 1.0, 1.2mm |
1. How it works
The automatic soldering machine mainly controls the movement of the manipulator through the program so that it can solder according to the preset trajectory and parameters. At the same time, the automatic tin feeding mechanism in the soldering system will accurately deliver the solder wire to the soldering position according to the set parameters, and the temperature control system ensures that the soldering iron tip stays at the right temperature to ensure the quality and effect of soldering.
2. Core Components
-Soldering system.
-Automatic tin feeding mechanism:Accurately control the speed and quantity of tin feeding to ensure the consistency of each feeding to avoid over or under feeding.
-Temperature control, heating body:Responsible for heating the soldering iron head to reach the proper soldering temperature. The temperature control system can monitor and control the temperature in real time to ensure the stability of the temperature and prevent the temperature from being too high or too low to affect the welding quality.
-Soldering iron tip: It is in direct contact with the solder, transferring heat to the wire, making it melt and forming a solder joint with the solder. The material and shape of the soldering iron tip will affect the effect and quality of the soldering, and different soldering tasks require the selection of a suitable soldering iron tip.
-Mechanical arm:Usually composed of multiple joints and axes, it is able to move flexibly in three-dimensional space and precisely move the soldering iron tip to the soldering position. The movement precision and speed of the robot arm determine the working efficiency and welding quality of the soldering machine.
3. Product Characteristics
-High precision soldering
-Adopting advanced motion control system and precise sensors, it can achieve micron-level positioning accuracy, accurately delivering the soldering wire to the specified position to ensure the position and dimensional accuracy of the soldered joints.
-High-precision control of temperature control system keeps the welding temperature within a small fluctuation range, avoiding welding defects such as false welding and leakage caused by temperature change.
-Efficient production
-Fast soldering speed, compared with manual soldering, a large number of soldering tasks can be completed in a short period of time. For example, the average welding speed of some automatic soldering machines can reach 60-120 centimeters per minute, which is much higher than that of manual soldering.
-Can work continuously for 24 hours without being affected by fatigue, rest and other factors, which greatly improves production efficiency and meets the needs of large-scale production.
-Multifunctionality
-Supports a variety of welding methods, such as spot welding, drag welding (pull welding), round welding, straight welding, shaped welding, etc., to meet the welding needs of different types and shapes of weld seams.
-With automatic cleaning function, the soldering iron tip can be cleaned regularly to keep the tip clean and reduce the accumulation of tin slag, thus improving the quality and stability of welding and extending the service life of the tip.
-Easy to operate
-Often equipped with intuitive man-machine interface, friendly operation interface, the operator can easily set the welding parameters through the touch screen or buttons, edit the program and monitor the equipment running status.
-Simple programming, some soldering machines support graphical programming, operators can quickly generate soldering programs through drag and drop, drawing, etc., without the need for complex programming knowledge.
-Flexibility and adaptability
-Can be quickly adjusted and switched according to different welding parts and production needs. By changing different fixtures and soldering iron tips, as well as adjusting program parameters, it can be adapted to welding tasks of different sizes, shapes and materials.
-Can be integrated with other automated equipment and production lines to realize seamless connection of automated production process and improve the efficiency and automation of the whole production system.
4. Scope of application
Automatic soldering machine is widely used in electronics, electrical appliances, communications, automotive, aerospace and other industries, applicable to a variety of electronic components, circuit boards, wires and cables, connectors and other products welding. For example.
-Electronics industry: cell phones, computers, tablet PCs and other electronic products, such as motherboards, displays, batteries and other components of the welding; semiconductor products, such as LSI, IC, hybrid IC, CSP, BGA, etc. welding.
-Home appliance industry: TV sets, washing machines, refrigerators, air conditioners and other home appliances, circuit boards, connecting wire welding.
-Automotive industry:Automotive welding
Product Parameter:
Name:
|
Automatic Soldering Robot
|
Place of Origin:
|
ShenZhen, China
|
|
Applicable Industries:
|
Manufacturing Plant, SMT , DIP
|
Key Selling Points:
|
Automatic
|
|
Video outgoing-inspection:
|
Provided
|
Weight (KG):
|
85Kg
|
|
Marketing Type:
|
New Product 2024
|
Voltage:
|
220/110V 50~60Hz
|
|
Warranty period:
|
1 Yea
|
Dimensions:
|
1000*750*850mm
|
|
Warranty of core components:
|
3 Years
|
Solder Wire:
|
0.6~1.5mm solder wire
|
|
Core Components:
|
PLC
|
Temperature Accuracy
|
±3°
|
|
Power:
|
680W
|
Solder Feeding Speed
|
1~50mm/s
|
|
Current:
|
5A
|
Repeate Accuracy
|
±0.02mm
|
Model
|
ZT-HXJ041R
|
ZT-HXJ441-R
|
ZT-HXJ4411-02
|
ZT-HXJ4411-02R
|
Fixture Customization
|
Solder Power
|
200W
|
200/400w 600W
|
200/400W
|
200/400/600W
|
Need
|
Heating Temperature Range
|
0-550ºC
|
||||
Machine Axis Number
|
4axis
|
4axis
|
4axis
|
5axis
|
Max moving speed
|
X Axis
|
400mm
|
400mm
|
400mm
|
400mm/2X
|
600mm/s
|
Y Axis
|
300mm
|
300mm/2Y
|
300mm/2Y
|
300mm/2Y
|
600mm/s
|
Z Axis
|
100mm
|
100mm
|
100mm
|
100mm
|
400mm/s
|
R Axis
|
360°
|
360°
|
0
|
360°
|
±0.05° Error
|
Temperature Errors
|
±2°
|
||||
Tin Wire Diameter
|
φ0.6mm-1.5mm
|
||||
Teaching File Capacity
|
256MB, up to 999 files, single file up to 1000 points
|
||||
Air Pressure
|
4-5kg/cm²
|
||||
Weight(Kg)
|
58Kg
|
68Kg
|
75Kg
|
85Kg
|
Customized
|
Size(mm)
|
600*750*850
|
800*750*850
|
850*750*850
|
1000*750*850
|
To order
|
Product overview:
The automatic soldering machine is a highly automated welding equipment, which can accurately and efficiently complete the welding work of various electronic components. The equipment adopts advanced control system and precision mechanical structure, which can realize high quality and high stability welding of welding joints, greatly improve production efficiency and product quality, reduce labor costs and welding errors, and is widely used in electronic manufacturing, communication equipment, automotive electronics, medical equipment and other industries.
Detail Photos:
Our Services:
Pre-Sale
|
In Sale |
After Sale |
1.Product Introduction,
2.Technical Communication, 3.Remote consulting service.
|
1. Show the product,
2. Explain in detail how to use the product. 3. Answer the questions raised by customers. |
1.Support video service.
2.The whole equipment is guaranteed for 1 year;
3.The guide rail/motor/control parts is guaranteed for 3 years.
|
1. who are we?
We are based in Guangdong, China, start from 2015, There are total about 50-200 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production; Always final Inspection before shipment;
3.what can you buy from us?
Soldering machine,Precision spot welding machine,Glue dispenser,Screw machine
4. why should you buy from us not from other suppliers?
With ultra professional service and skill to provide high performance but competitive price goods, the customer's success is our own success.
5. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW,FCA,CPT; Accepted Payment Currency:USD,EUR,HKD,CNY; Accepted Payment Type: T/T,PayPal,Cash;
6.What is your Warranty for the product? How do you carry out it?
We provide 1 Year Warranty for unit machine and 3 years warranty for main board.More details pls contact me.
7. May I buy samples from you?
Yes! You are welcome to place sample order to test our superior quality and service.
8.Are you just trading company or factory?
We are professional manufacturer for automation machine since 2015.